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Inside Humen: One of China’s Most Complete Clothing Supply Chains

 If you are looking for clothing manufacturers or sourcing partners in China, Humen is one of the places worth knowing. Located in Dongguan, Guangdong Province, Humen has developed into one of China’s major garment manufacturing clusters over the past four decades. What makes Humen valuable is not simply the number of factories located there. It is the concentration of an entire fashion supply chain. From design, fabric and trim sourcing, pattern making and sampling to cutting, sewing, printing, embroidery, washing, finishing, quality control, packing and logistics, many stages of garment production can be completed within Humen and the surrounding areas. For fashion brands, especially emerging brands, this concentration can make product development much faster and more flexible. A Complete Supply Chain — From Design to Finished Garment Garment manufacturing is never just about finding a sewing factory. Before a garment reaches production, it may go through many different stages: d...

Why Do Clothing Factories Refuse Small Orders Under 50 Pieces?

 If you're starting a clothing brand, you've probably run into this problem: “I only want to make 20, 30 or 50 pieces to test my idea. Why won't factories take my order?” The answer usually isn't that factories don't want to work with small brands. It's because many of the costs involved in garment production don't decrease much when the order gets smaller. Whether a factory makes 20 pieces or 200 pieces, much of the preparation work is still the same. When those setup costs are spread across only a few garments, the cost per piece rises quickly. 1. Pattern Making and Sampling Cost Almost the Same Before bulk production starts, a garment normally goes through pattern making, sample fabric purchasing, sample making and, in many cases, several rounds of revisions. Even if you already have a physical garment sample, the factory will usually need to recreate the pattern from your sample and develop its own production sample. That work still needs to happen wheth...

How to Find a Small-Batch Clothing Manufacturer in China

  For an emerging fashion brand, finding a clothing manufacturer is rarely as simple as searching for “a factory in China” and choosing the lowest quotation. The right manufacturing partner needs to match your product category, order size, fabric requirements, development stage and quality expectations. This is especially important for small brands, where an initial order may be only 30–500 pieces per style rather than several thousand. China can be particularly useful for small-batch apparel development because manufacturing is supported by highly concentrated networks of fabric suppliers, trim suppliers, pattern makers, sample rooms, printers, embroiderers and specialist processors. For example, Guangzhou's Zhongda textile district has developed into an integrated supply chain connecting fabric and trim sourcing, design and garment manufacturing. Guangzhou authorities describe the area as a flexible production ecosystem capable of moving rapidly from material sourcing to sampling...